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Used Oystar Form Hot Fill and Seal Complete Line

Oystar Form Hot Fill and Seal Complete Line
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Equipment Details

Inventory # C2999
Item Oystar Form Hot Fill and Seal Complete Line
Category Complete Line
Manufacturer   OYSTAR
Year 2008
Request Quote  Sell Similar  

Equipment Description

Used Oystar Form Hot Fill and Seal Complete Line with:

  • Hassia Polyflex 24/28 Form, Fill and Seal Machine
    • Set to run soup and bouillon paste
      • Density:  1.18 to 1.2 grams per cubic centimeter
      • Viscosity: min. 800 mPas (The product supply at the filler inlet may not exceed 0,5 bar. It is preferably max. 0,2 bar at low viscous products)
    • Filling temperature:  70 - 75 degrees Celsius
    • Product cut without string formation at filling temperature
    • Homogeneous product without or with soft particulates
    • Maximum dimensions:  3 x 3 x 6 millimeters
    • Filling quantity:
      • Cup depth:  25 millimeters
      • Format:  16 up format
  • Wrapping material quality recommendation:
    • Bottom web:  PP, EVOH/PP approximately 700 μm, suitable for hot filling
    • Lid material:  PET Alu/PE approximately 90 μm, sealable and peelable against bottom web, suitable for hot filling
    • Approximate nominal output:  24,000 cups per hour, based on 16 cup format
    • Splashing of product against the lid material will be reduced to a minimum
  • Machine specifications:
    • Polyflex 24/28
      • Format range:
        • Draw-off length maximum:  240 millimeters
        • Material width maximum:  280 millimeters
        • Thermoform depth maximum:  40 millimeters
      • Basic machine consists of:
        • Base frame using 304 stainless steel with thermoforming, sealing, and punching stations.  Lift movement for tool tables by means of elbow lever
        • Basic machine laid out for PP-utilization
        • Machine extension for one further working station
        • Drives:  individual drives for each station with precise positioning servo drives
        • Upper sealing tool station lifted at machine stop
        • Station for contact pre-heating
        • Base material feed with pre-draw-off for one reel, maximum reel diameter:  1,000 millimeters
        • Lid material feed with pre-draw-off for one reel, maximum reel diameter:  400 millimeters
        • Material is advanced by transporting and holding grippers to an integrated cooling plate located in front of the punching station
        • Thermoforming by pneumatically driven plug assists and compressed air into a water-cooled mold
        • Hammer shears for chopping waste with waste discharge
        • Monitoring of base and lid material reels.  Reel-end indications by audible or visible signal, machine stop after pre-set time
        • One-sided splice detection for rolls of packaging material.  Automatically discharge of splices within three draw-off lengths without machine stop and without product loss
        • Jam control in front of punching station
        • Complete pneumatic installation with compressed air maintenance unit
        • Filter combination for the pressure air consists of preliminary filter, active charcoal filter, micro filter and an additional sterile filter for the forming air
        • Cooling water installation
        • Integrated, air-conditioned switch cabinet with all control elements, PC based control system, integrated Siemens Servo Technology and an Industrial PC.  The operator panel with touchscreen is centrally located at the machine
        • Preparation for remote maintenance and tele-service
        • Power unit for control voltage stability
        • Printer for printing machine data integrated into machine switch cabinet
      • Human machine interface:
        • Operator terminal:  standard industrial PC
        • Graphical operator guiding
        • ODA - Operating Data Acquisition in standard version
        • Registration unit for registering pack message with lid material stretching device and heated stretching bar for plastic lid material
      • Specially designed punching station for set-through punching
      • Automatic adjustment for sealing station and punching station with base material scanner.  According to the base material shrinkage the stations re-adjust to precise position ensuring sealing and punching
      • Central lubrication with grease pump.  Control is carried out and maintained by the SPS control program
      • Standard industrial PC HMI:
        • Windows operating system
        • Touchscreen for graphical operator guiding
        • Ethernet interface
        • Buttons and switches for start, stop, fault acknowledge, activation of separate functions etc
        • Emergency stop button
        • Graphical operator guiding
        • Selection of operation mode
        • Recipe handling
        • Password protected parameter modification (16 levels)
        • Display of the actual operation data for machine status, faults, cause of fault and start conditions
        • Logbook for recipe selection, password use and parameter modification
        • Service and control indicating
        • Onscreen operation manual for machine
        • Onscreen wiring diagram and process drawings
  • Carriers are conveyed lengthwise with a slate band conveyor into filler.  Incoming carriers are checked by Gronemeyer so that all carriers in font of filler are completely empty
  • In feed height (bottom of carrier) into filler is 1156 millimeters.  Afterwards carriers are pushed onto a toothed belt conveyor which is installed inside the filler
  • In this broad faced leading position, 16 cups are filled into one carrier.  Correct carrier position depends on several parameters
  • To achieve best results for this filling process of carriers both push and position devices are controlled by Hassia.  Further more control and monitor of both conveyors are also part of Hassia
  • Hassia provides all cups are in correct position in the carrier.  That means carriers with cups on the top of carrier are not allowed to feed them to Gronemeyer conveyors
  • A by-pass system for filler is available and can be used in following cases:
    • Disturbance of filler
    • End of shift (opportunity to run line without filler)
    • In both scenarios, empty carriers are transferred on a direct way to the conveyor system between filler and cooler.  By bypassing both cooling process and carrier handing downstream are no more linked tightly to the filling process
  • Nominal output of filler is 24,000 cups per hour, 25 carriers per minute
  • Design of chute for waste of top foil at discharge site of filler will give access to quality checks of the equipment, quality check device is located directly underneath the chute.  If necessary a waste conveyor can be added later on high level to give better access to quality checks
  • Filled carriers are transported broad-face leading on three sparate conveyors into the Gronemeyer cooler
  • By means of these conveyors a train of 10 carriers is formed between filler and cooler
  • By demand of operators a filled carrier is presented for quality checks right behind filler by a lifting unit.  The single carrier has to be removed by hand from this device.  Demand of carriers is realized by using operation panel
  • Empty carriers can be fed back to the conveyor system by using a pass of file
  • Function description and mechanical interface:
    • Cooler is designed for a throughput of 400 cups per minute.  System consists of two vertical buffers, isolation hood, evaporators and fans.
    • First buffer contains 24 levels, second one 28 levels.  This results in a maximum throughput of 26.5 carriers per minute for the mechanical part of the system
    • Infeed temperature is between 70 - 75 degrees Celsius; desired discharge temperature between 23 and 27 degrees Celsius.  Achievable cooling time:  20 minutes
  • RM-RX1000
    • Planar two axis robot for packaging lines.  The particular configuration of the robot with a high speed allows light products (25 kilograms max) pick and place performances with a high flexibility
  • Multipack machine RM Batpack 200 MW
    • Wraps cups with a total carton board sleeve, starting from flat blanks, seal by hot melt glue

Services Available

Additional Details


Product Information

Last RanSoup and bouillon paste

Inspection Details

LocationCentral America

This machine is located at a client’s facility in Central America. To coordinate an inspection of this item, please contact your SIGMA sales team.

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