Exploring Semi-Automatic Case Erectors
Moving from a Manual Process to a More Automated & Efficient System
Introduction:
Today, we're going to talk about semi-automatic case directors. A semi-automatic case erector folds the major and minor flaps of an RSC case placed inside the machine by an operator. When the open case is inserted, it triggers pneumatic pushers to fold the flaps.
Including:
- Who Uses A Semi-Automatic Case Erector
- Manufacturers
- Videos
- Case Erectors and Case Sealers
- Upstream and Downstream Equipment
- Benefits What to Consider Before Buying or Selling:
Who Uses A Semi-Automatic Case Erector:
Incorporating a semi-automatic case erector is typically the first step in automation for a company looking to move out of a completely manual operation. These are best for smaller companies looking to scale up.
This machine, being semi-automatic, needs an operator to fold and open the cartons. The operator will put the case in the machine so that the flaps can be folded. From there, the operator can hand pack the case with whatever product is running and then push it into a sealer or onto another conveyor.
For larger corporations, these machines are also helpful when remaking and repacking cases. In particular, if boxes or cases are damaged but the product within the case is still useful, you may use this machine to rebuild and package the cases correctly.
Manufacturers:
Case Erector Video:
Below is a video highlighting the single case erector, without pairing the machine with any additional equipment:
In this video, you see that the operator places the box on top of the semi-automatic case erector and the machine then begins folding the major and minor flaps to create the bottom of the case.
Case Erector with a Case Sealer
Most of the time, the semi-automatic case erector is paired with the case sealer. This helps build and then seal the case so it is ready for packing. Below is a video highlighting the machines functioning together in one system. D7770 Belcor Bel 150 Case Sealer with Bel 505 Erector SIGMA Equipment.
In this instance, it’s important to know that while this video shows the functionality of the machine, in a production facility, the operator would be folding the case, loading it with the product, and then sending it down the line to be sealed both at the top and the bottom. Then the case is typically carried on a conveyor to the next part of the packaging line.
Upstream and Downstream Equipment
The upstream and downstream equipment associated with a semi-automatic case erector is going to depend on the use and the facility size. For those who are using automation for the first time, there may not be any upstream or downstream equipment as they still may be in a manual process the majority of the time.
However, as more and more automation is added to a production line, equipment may be added to help make the packaging line more efficient. This machinery could include:
- Case sealers (either glue or tape)
Benefits:
The main benefits of these machines are cost and employee safety. These machines are more ergonomic for operators and reduce the risk of repetitive motion injuries - particularly when moving from a completely manual process. The machines also require minimal operator training. This speeds up the lead time between implementing the machine and actually beginning production.
The semi-automatic case erector is also ideal for those who have short production runs and need quick case changeovers. They also are cost-efficient and are a great way to test the waters of automation for your facility, and because they can run left or right-handed cases, are very versatile.
A case study provided by Little David found that case erectors helped reduce costs and increased productivity in a production line.
A manufacturing facility was utilizing a manual process to create their cases and using 2 employees could create 250 boxes manually in 80 minutes. After switching to the semi-automatic case erector, it was then discovered that the facility was able to cut labor costs by 50% and increase productivity to 70%, creating 250 cases in 20 minutes.
This helps speak to the larger benefits of the machine by helping you keep costs low and productivity high.
What to Consider Before Buying or Selling:
The most important thing to consider when looking at adding a semi-automatic case erector to your production line is this:
What is your case size?
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(Source: https://bascousa.com/boxes-sb1286.html)
This is crucial because it will determine if the machine is right for your needs and will work for your facility. To calculate your dimensions, measure the length, width, and height of your box.
Conclusion
Whether you are looking to buy or sell a semi-automatic case erector, SIGMA Equipment has the expertise and experience to help you find just what you are looking for. To get started with your next project, click one of the buttons below.
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